Embroidery Department

Capabilities Required: Embroidery Department

Area

Capabilities

Functionality

Priority

View Embroidery Workload

Ability to view embroidery workload by several criteria:

  • Estimated Print Date

  • Required Date & Time

  • Priority

  • Machine

  • Shift

  • Company / category Job Details

  • Job identifier

  • Qty to be embroidered

  • Number of Stitches

  • Position

  • Other Job Lines

  • Picked Stock Location

  • Pre-requisite process statuses

    • Art Checkover

    • Tech Spec

    • Stock allocation & pick state

    • Job Approval / Sign off

Exists Essential

Highlight Time Critical jobs

Ability to visually highlight an embroidery process line  where required date = today()

Exists Essential

Organise Workload

  • Ability to set (or amend) the relative priority for an embroidery process line

  • Ability to see workload organised by relative priority and other criteria

  • Ability to amend embroidery process line scheduling data

 - allocate to a differing machine

Exists

Essential

View essential process line related information

Ability to see Technical specification detail for embroidery job

Exists

Essential

Ability to see Garment details / breakdown for Job

Exists

Essential

Ability to produce hard copy garment details for print job

Exists

Essential

Ability to view colour visual representation of job

Exists

Essential

Ability to see thread ordering per position / process line

Exists

Essential

Embroidery Run - Preparation
  • Ability to view garment requirements for each embroidery process line
  • Ability to print hard copy of garment requirements
  • Ability to locate source garments, pick them and update system status as picked
  • Ability to relocate now picked garments to embroidery machine(s) location and record as such
Exists Essential

Embroidery Rin --Pre-Checks

Ability to indicate pre-run check begun

 - capture time metric

 - update check status

Exists

Essential

Complete Pre Run Check

Ability to indicate pre-run checks completed (simultaneously starts main print run)

 - set check status completed

- capture responsible person -

capture time metric and thus duration

Exists

Essential

Undertake Embroidery Run

Triggered from completion of pre-run checks

- set production status for print line > In progress

capture main run start time

Exists

Essential

Complete  Embroidery  Run

Update Status > completed

capture duration

Exists

Essential

Account for Finished Items, Scrap and Qty processed

Support the following scenarios

 

Case 1: Embroidery run is the last remaining uncompleted process for the job

  1. ability to capture per process line QTY successfully produced; scrapped
  2. ability capture per  garment QTY successfully produced; scrapped
  3. ability to complete the data capture process  - marks as complete
  4. update the associated SKU's  - DR expected CR available
  5. ability to actualised produced Book into stock location (trolley)

Case 3:  Embroidery run is not last remaining uncompleted process for the job

  1. ability to capture per embroidery process line QTY successfully produced; scrapped
  2. ability to relocate  stock location (trolley)  (Note this is not booking in)

Exists

Essential

 

 

Inputs

From

Details

Production Management

Embroidery process lines scheduled by

  • Date Required

  • Shift Pattern

  • Print Press

Art Department

Technical specification for carrying out the embroidery process

USB with Ripped Art Files (DST) for Embroidery Machines

Goods In Department

Blank items for embroidering / processing

Warehouse

Thread for stitching

 

Outputs

To

Details

Despatch

Finished goods for external despatch and/or storage

Production Mgt

Details of actual items manufactured, wastage and no# processes applied successfully per process line..

Accounts

Details of actual items manufactured, wastage and no# processes applied for invoicing purposes